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Home / Custom Food Packaging / Bakery Packaging / Custom Sandwich Boxes

Custom Sandwich Boxes

Sandwiches can lose their shape, pick up moisture, or become messy when the packaging is too loose or poorly designed. Custom Sandwich Boxes are made around your sandwich size and serving style, with suitable materials, secure structures, and branded printing. Packaging Squad helps cafés, delis, restaurants, food trucks, and catering businesses create packaging that protects the food while keeping the brand visible.

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Custom Sandwich Boxes
Custom Sandwich Boxes
Custom Sandwich Boxes
Custom Sandwich Boxes
Custom Sandwich Boxes
Custom Sandwich Boxes
Custom Sandwich Boxes
Custom Sandwich Boxes
Custom Sandwich Boxes
Custom Sandwich Boxes
Custom Sandwich Boxes
Custom Sandwich Boxes
Bulk Order
Starting from
$0.36 / unit
No minimum order quantity
Single-box sample orders are also available

Final pricing depends on box size, material, printing, finishing, and quantity.

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Key Takeaways

Packaging Squad offers custom packaging boxes made to your preferred dimensions, materials, printing, and finishing requirements. Every project can include free design assistance and a free 3D mockup to help you review your packaging concept before production. Single-box sample orders are also available, and pricing depends on your box specifications and order quantity. Production and delivery timelines vary depending on the product and project requirements. For personalized pricing and assistance, call +1 (737) 241-3848, email sales@packagingsquad.com, or request a custom quote online.

  • Description
  • Specification
  • FAQs
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Description

Description

Custom Sandwich Boxes for Cafés, Delis & Restaurants

Why Does Sandwich Packaging Matter?

A good sandwich box needs to do more than hold the food. It should keep the sandwich together, make it easier to handle, and help protect it during storage, takeaway, and delivery.

Generic packaging can leave too much empty space or fail to fit the shape of your sandwich. Custom sizing gives you more control over how the sandwich sits inside the package and how it looks when the customer opens it.

How Do Custom Boxes Protect Sandwiches?

Sandwiches can contain sauces, dressings, vegetables, cheese, meat, and other ingredients that may create moisture or grease. Packaging needs to be selected around the actual food rather than assuming every sandwich requires the same material.

The box structure can also help prevent the sandwich from shifting during handling. For delivery and takeaway, the fit, closure, material, and overall construction should be considered together.

If your sandwiches contain heavy sauces, oily fillings, or fresh ingredients that release moisture, mention these details when discussing your packaging requirements.

Why Is Custom Better Than Generic Packaging?

A standard box may work for one sandwich but not another. A large box can leave unnecessary space, while a box that is too tight can affect presentation.

Custom Sandwich Boxes allow you to select dimensions around your menu. You can also choose the opening style, structure, printing, and other features based on how your sandwiches are prepared and served.

This gives your team a more consistent packing process and gives customers a cleaner presentation.

Can Your Sandwich Box Become Part of Your Brand?

Your packaging is often the first thing customers see before they take their first bite. A simple branded box can make the meal feel more considered and help customers remember where it came from.

Add your logo, brand colors, illustrations, QR code, website, social media details, or promotional message. You can keep the design simple or use premium printing and finishing when the presentation calls for it.

For cafés and delis, consistent packaging can also help create a recognizable look across sandwiches, wraps, snacks, and other menu items.

What Can You Customize?

Size: Create dimensions around your sandwich portions and shapes.

Box Style: Choose a suitable structure and closure for packing and handling.

Printing: Add logos, brand colors, artwork, product information, or promotional messaging.

Windows: Consider a window when seeing the sandwich is part of the customer experience.

Materials: Select a suitable paper-based material according to the food and intended use.

Finishing: Add options such as matte, gloss, foil, or Spot UV where appropriate.

The best packaging does not need every available feature. It needs the features that make sense for your food and service process.

Who Uses Custom Sandwich Boxes?

Cafés: Present breakfast and lunch sandwiches in clean, branded packaging.

Delis: Package made-to-order sandwiches around specific portions and sizes.

Restaurants: Create consistent packaging for takeaway and delivery menus.

Food Trucks: Use practical packaging designed around fast service and easy handling.

Catering Businesses: Package individual sandwiches for meetings, events, and gatherings.

Grocery & Food Brands: Create branded packaging for prepared sandwiches and grab-and-go products.

Why Choose Packaging Squad?

Packaging Squad helps businesses build packaging around their actual food products rather than adapting their menu to generic packaging.

You can customize the dimensions, structure, materials, artwork, printing, finishing, and order quantity. Design and mockup support can also help you review the packaging before production.

The goal is straightforward: create a sandwich box that fits your product, works for your service method, and represents your brand properly.

Ready to Create Your Custom Sandwich Boxes?

Share your sandwich dimensions, portion size, quantity, artwork, preferred material, and any special requirements with Packaging Squad. From there, you can discuss a packaging solution suited to your menu and customer experience.

Specification

Specification

Specification Options / Details
Product Custom Sandwich Boxes
Material Kraft, paperboard, or other suitable food packaging materials
Size Fully custom dimensions
Box Style Folding, tuck, locking, handled, and other suitable structures
Printing Custom artwork, CMYK, Pantone where applicable
Finishing Matte, gloss, foil, Spot UV, and other suitable options
Customization Logo, colors, artwork, QR codes, barcodes, messaging
Features Windows, closures, tabs, compartments, or inserts where suitable
Applications Sandwiches, subs, breakfast sandwiches, deli sandwiches, wraps, and grab-and-go meals
Food Contact Material and coating selected according to intended application
Eco Options Paper-based and recyclable options where suitable
Artwork Customer artwork and design support
Order Quantity Custom quantities based on project requirements
Production Depends on specifications, quantity, and artwork approval
Shipping USA delivery available
FAQs

FAQs

Can I order Custom Sandwich Boxes in different sizes?

Yes. Custom dimensions can be created around your sandwich size and portion. This helps you choose packaging that fits your product instead of relying on a standard box.

Are Sandwich Boxes suitable for greasy or saucy sandwiches?

They can be designed for suitable food applications, but grease and moisture performance depends on the material, coating, and construction. Tell us about your sandwich fillings and sauces so the packaging can be considered accordingly.

Can I print my logo on Sandwich Boxes?

Yes. You can add your logo, brand colors, artwork, QR codes, website, social media details, and promotional messaging.

Can I add a window to my Sandwich Boxes?

Some box structures can include a window to show the product. The window material and placement should be selected according to the food application and packaging requirements.

Can these boxes be used for sandwich delivery?

Yes, where the selected structure and material are suitable for delivery. Box fit, closure, stacking, food moisture, and handling should all be considered for delivery applications.

Can I order Kraft Sandwich Boxes?

Yes. Kraft can be used when you want a natural paper-based appearance. The appropriate material should still be selected according to the sandwich and intended use.

Are Custom Sandwich Boxes recyclable?

Paper-based packaging may be recyclable depending on the material, coating, adhesive, food contamination, and local recycling facilities. Suitable paper-based options can be discussed if sustainability is a priority.

Can I add special finishes to the boxes?

Yes. Depending on the material and printing process, options can include matte, gloss, foil, Spot UV, and other finishing treatments.

Can I use these boxes for breakfast sandwiches?

Yes. They can be customized around breakfast sandwiches and other grab-and-go foods. The material and construction should be selected based on the food temperature, moisture, and holding time.

How much do Custom Sandwich Boxes cost?

Pricing depends on dimensions, material, box style, printing, finishing, quantity, and additional features. Request a custom quote based on your exact requirements.

Can I reorder the same Sandwich Boxes?

Yes. Keeping approved artwork and specifications can make future reorders easier and help maintain consistent packaging.

How long does production take?

Production time depends on specifications, quantity, artwork approval, and the production schedule. The expected timeline can be confirmed during the quoting process.

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📦
1 Box
Sample Minimum Order
🎨
100%
Free Design
🆓
Free
Sample Facility
⚡
Fast
Turnaround

Why Choose Packaging Squad?

🎨

Free Professional Design

Our expert design team creates stunning custom packaging designs tailored to your brand identity at absolutely no cost. From concept to final artwork, we handle everything.

No Design Fees Ever
📦

No Minimum Order Policy

Whether you need 1 box or 10,000 boxes, we've got you covered. Perfect for product testing, small businesses, and large-scale production runs alike.

Start with Just 1 Box
🆓

Free Sample Service

See and feel the quality before you commit. Request free physical samples of your custom packaging to ensure it meets your exact specifications and expectations.

Quality Guaranteed
🏭

Premium Materials

Choose from corrugated cardboard, rigid boxes, mailer boxes, kraft paper, and eco-friendly materials. All options come with premium finishes including gloss, matte, spot UV, and embossing.

Sustainable Options Available
🚀

Quick Production

Fast turnaround times without compromising quality. Our streamlined production process ensures your custom packaging is ready when you need it, with rush options available.

Rush Orders Welcome
💼

For All Business Sizes

From solo entrepreneurs and startups to established enterprises, we provide scalable packaging solutions that grow with your business. Same quality, service, and attention for everyone.

Enterprise & Small Business

Your Journey to Perfect Packaging

1

Share Your Vision

Tell us about your brand, product, and packaging requirements. Upload your logo or artwork, or start from scratch with our design team.

2

Free Design Creation

Our designers create custom packaging mockups for your approval. Request unlimited revisions until it's perfect - all completely free.

3

Get Free Samples

Receive physical samples to inspect quality, structure, and print before placing your order. Make informed decisions with confidence.

4

Order & Deliver

Place your order for as few as 1 box or thousands. We handle production and deliver premium custom packaging right to your doorstep.

Complete Custom Packaging Solutions

📐
Any Custom Size
🎨
Full Color Printing
✨
Special Finishes
🌿
Eco-Friendly Options
💎
Premium Quality
🎯
Perfect Branding
📱
Easy Ordering
🤝
Dedicated Support

Ready to Create Your Perfect Packaging?

Get started with free design, free samples, and orders from just 1 box

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How it works

Creating custom boxes with us is simple! Get your boxes delivered right to your doorstep in just four easy steps.

Get started now
Free packaging design consultation

1- Consultation

Once you share your product details, we’ll recommend the best material and box style to create the perfect packaging for your needs.

Fast turnaround in 8 to 12 business days

2- Design Preparation

After you select the style and material, we begin crafting your box design. If you already have a design, we’ll review it carefully to ensure it’s free of errors.

Quality checked custom boxes

3- Production

Once the design and pricing are finalized, we’ll forward the job to our printing press, where production of your boxes will begin.

Shipping across the USA

4- Delivery

Once production is complete, we carefully double-check everything and securely pack your boxes in shipping cartons to ensure safe delivery.

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What our customers say

Real reviews from Trustpilot and Facebook, shown as written.

Trustpilot TrustScore 3.8 out of 5 Facebook Recommended
  • Trustpilot

    Great product, service and pricing

    “They were efficient, knowledgeable and easy to work with. The printing was absolutely perfect and the shipping happened even faster than expected. 10/10 would use again and recommend to all my friends.”

    BE Benjamin EisenbergUnited States, Sep 18, 2025 Trustpilot ↗
  • Trustpilot

    “I worked with Daniel from Packaging Squad and I’m extremely satisfied with the service. He was very professional, quick to respond, and guided me throughout the process. The packaging quality is excellent and the prices are very competitive. I’ll definitely be ordering again and highly recommend Packaging Squad to others.”

    AL AlmanUnited States, Oct 5, 2025 Trustpilot ↗
  • Recommends Packaging Squad Facebook

    “They were efficient, knowledgeable and easy to work with. The printing was absolutely perfect and the shipping happened even faster than expected. 10/10 would use again and recommend to all my friends”

    BE Ben EisenbergSep 18, 2025 Facebook ↗
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Customer Reviews

Absolutely fantastic service! The team was professional, responsive, and went above and beyond to make sure I was satisfied. I’ll definitely be coming back and recommending you to my friends.”
Sarah L.
I was impressed with how smooth the whole process was, from ordering to delivery. The product exceeded my expectations, and the price was very reasonable. Highly recommend!”
Ahmed K.
Top-notch quality and outstanding service. I rarely leave reviews, but I’m so happy with my experience that I had to share it. Keep up the great work!”
Jessica M.
Packaging Squad - Order Customized Boxes All Over USA Packaging Squad - Order Customized Boxes All Over USA Packaging Squad - Order Customized Boxes All Over USA Packaging Squad - Order Customized Boxes All Over USA
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    Address: 2309 SW 62nd Ave R, Miami, FL 33155, USA

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